Zirconate Gadolinium: Zochita Zapamwamba, Zosasunthika za Thermal Barrier Material

Gadolinium zirconate(Gd₂Zr₂O₇), yomwe imadziwikanso kuti zirconate gadolinium, ndi ceramic yosowa kwambiri padziko lapansi yamtengo wapatali chifukwa cha kutsika kwake kwamafuta komanso kukhazikika kwapadera kwamafuta. Mwachidule, ndi "super-insulator" pa kutentha kwakukulu - kutentha sikudutsamo mosavuta. Katunduyu amapangitsa kuti ikhale yabwino kwa zokutira zotchingira matenthedwe (TBCs), zomwe zimateteza zida za injini ndi turbine ku kutentha kwambiri. Pamene dziko likukankhira ku mphamvu zoyera, zogwira mtima kwambiri, zipangizo monga gadolinium zirconate zikuyamba kuyang'anitsitsa: zimathandizira injini kuthamanga kwambiri komanso mogwira mtima, kuwotcha mafuta ochepa komanso kuchepetsa mpweya.

Gadolinium Zirconate

Kodi Gadolinium Zirconate ndi chiyani?

Drum ya Gadolinium Zirconate

Mwa mankhwala, gadolinium zirconate ndi ceramic yopangidwa ndi pyrochlore: imakhala ndi gadolinium (Gd) ndi zirconium (Zr) cations zokonzedwa mu latisi ya mbali zitatu yokhala ndi okosijeni. Njira yake nthawi zambiri imalembedwa Gd₂Zr₂O₇ (kapena nthawi zina Gd₂O₃·ZrO₂). Krustalo wolamulidwa (pyrochlore) amatha kusintha kukhala mawonekedwe osasinthika a fluorite pa kutentha kwambiri (~ 1530 ° C). Chofunika kwambiri, gawo lililonse la fomula lili ndi malo a oxygen - atomu ya okosijeni yomwe ikusowa - yomwe imamwaza kwambiri ma phononi onyamula kutentha. Zomwe zimapangidwira ndi chifukwa chimodzi gadolinium zirconate imatenthetsa bwino kwambiri kuposa zoumba zambiri.

Epomaterial ndi ogulitsa ena amapanga ufa wapamwamba wa Gd₂Zr₂O₇ (nthawi zambiri 99.9% yoyera, CAS 11073-79-3) makamaka pa ntchito za TBC. Mwachitsanzo, tsamba lazogulitsa la Epomaterial likuwonetsa kuti "Gadolinium Zirconate ndi ceramic yochokera ku oxide yokhala ndi matenthedwe otsika" omwe amagwiritsidwa ntchito mu plasma-spray TBCs. Kufotokozera koteroko kumatsimikizira kuti khalidwe lake lotsika-κ ndilofunika kwambiri. (Zowonadi, mndandanda wa Epomaterial wa "Zirconate Gadolinium (GZO)" ufa umawonetsa ngati zinthu zoyera, zopangidwa ndi oxide.)

Chifukwa chiyani Low Thermal Conductivity Ndiwofunika?

Thermal conductivity (κ) amayesa momwe kutentha kumayendera mosavuta kudzera muzinthu. Gadolinium zirconate's κ ndi yotsika modabwitsa kwa ceramic, makamaka pa kutentha ngati injini. Kafukufuku akuwonetsa mayendedwe a 1–2 W·m⁻¹·K⁻¹ pafupifupi 1000 °C. M'mawu ake, yttria-stabilized zirconia (YSZ) - muyezo wa TBC wazaka makumi angapo - ndi pafupifupi 2–3 W·m⁻¹·K⁻¹ pa kutentha kofanana. Mu kafukufuku wina, Wu et al. anapeza mayendedwe a Gd₂Zr₂O₇ ali ~1.6 W·m⁻¹·K⁻¹ pa 700 °C, motsutsana ndi ~2.3 pa YSZ pamikhalidwe yomweyi. Lipoti lina likunena za 1.0–1.8 W·m⁻¹·K⁻¹ pa 1000 °C pa gadolinium zirconate, “yotsika kuposa YSZ”. Kunena zowona, izi zikutanthauza kuti GdZr₂O₇ wosanjikiza amalola kutentha pang'ono kuposa gawo lofanana la YSZ pa kutentha kwakukulu - mwayi waukulu wotsekera.

Ubwino waukulu wa Gadolinium Zirconate (Gd₂Zr₂O₇):

Kutentha kwapamwamba kwambiri: ~ 1–2 W/m·K pa 700–1000 °C, pansi pa YSZ.

Kukhazikika kwa gawo lalikulu: Kukhazikika mpaka ~ 1500 °C, kupitirira malire a YSZ's ~ 1200 °C.

Kukulitsa kutentha kwakukulu: Kumakulitsa kwambiri pakuwotcha kuposa YSZ, zomwe zimatha kuchepetsa kupsinjika kwa zokutira.

Oxidation ndi kukana dzimbiri: Amapanga magawo okhazikika a oxide; imatsutsa ma depositi a CMAS osungunuka bwino kuposa YSZ (zirconate zapadziko lapansi zomwe sizipezeka kawirikawiri zimachitapo kanthu ndi ma deposits a silicate ndikupanga makhiristo oteteza).

Eco-impact: Pakuwongolera mphamvu ya injini / turbine, imathandizira kuchepetsa kugwiritsa ntchito mafuta komanso kutulutsa mpweya.

Chilichonse mwazinthu izi chikugwirizana ndi mphamvu zamagetsi ndi kukhazikika. Chifukwa GdZr₂O₇ imateteza bwino, injini zimafunikira kuziziritsa pang'ono ndipo zimatha kutentha kwambiri, kumasulira mwachindunji kuti zigwire bwino ntchito komanso kutsitsa mafuta. Monga momwe kafukufuku wa University of Virginia akuwonera, kugwiritsa ntchito bwino kwa TBC kumatanthauza kuwotcha "mafuta ochepa kuti apange mphamvu zofanana, zomwe zimapangitsa ... kutsika kwa mpweya wowonjezera kutentha". Mwachidule, gadolinium zirconate ingathandize makina kuyendetsa bwino.

Thermal Conductivity mwatsatanetsatane

Kuti tiyankhe funso lofunika kwambiri “Kodi matenthedwe a gadolinium zirconate ndi otani?”: Ndiwotsika kwambiri ngati chitsulo cha ceramic, pafupifupi 1–2 W·m⁻¹·K⁻¹ mu 700–1000 °C osiyanasiyana. Izi zatsimikiziridwa ndi maphunziro angapo. Wu et al. lipoti ≈1.6 W/m·K pa 700 °C kwa Gd₂Zr₂O₇, pamene YSZ anayeza ≈2.3 pansi pazikhalidwe zomwezo. Shen et al. zindikirani “1.0–1.8 W/m·K pa 1000 °C”. Mosiyana, ma conductivity a YSZ pa 1000 °C amakhala mozungulira 2-3 W/m·K. M'mawu atsiku ndi tsiku, yerekezani matailosi awiri otchinjiriza pa chitofu chotentha: yomwe ili ndi GdZr₂O₇ imasunga chakumbuyo kuzizira kwambiri kuposa matailosi a YSZ a makulidwe omwewo.

Chifukwa chiyani Gd₂Zr₂O₇ ndiyotsika kwambiri? Kapangidwe kake ka kristalo kumalepheretsa kutentha. Mipata ya okosijeni mu cell iliyonse imamwaza ma phononi (zonyamula kutentha), ndipo kulemera kwa atomiki ya gadolinium kumawonjezera kugwedera kwa latisi. Monga momwe buku lina likufotokozera, "kusowa kwa okosijeni kumawonjezera kubalalika kwa phonon ndikuchepetsa kutenthetsa kwamafuta". Opanga amadyera masuku pamutu: Zolemba za Epomaterial za GdZr₂O₇ zimagwiritsidwa ntchito pa zokutira zotchinga zopopera madzi a m'magazi makamaka chifukwa chotsika κ. Kwenikweni, microstructure yake imasunga kutentha mkati, kuteteza chitsulo chapansi.

Gadolinium Zirconate-1
Gadolinium Zirconate-2

Thermal Barrier Coatings (TBCs) ndi Mapulogalamu

Zopaka zotchinga zotenthandi zigawo za ceramic zomwe zimagwiritsidwa ntchito pazinthu zachitsulo zomwe zimakumana ndi mpweya wotentha (monga masamba a turbine). Powunikira ndi kutsekereza kutentha, ma TBC amalola mainjini ndi ma turbines kugwira ntchito pamatenthedwe apamwamba osasungunuka. Gadolinium zirconate yatuluka ngati aza m'badwo wotsatira za TBC, chothandizira kapena kusintha YSZ muzovuta kwambiri. Zifukwa zazikulu ndi kukhazikika kwake ndi kutsekereza:

Kutentha kwambiri:Kusintha kwa gawo la Gd₂Zr₂O₇ pyrochlore-to-fluorite kumachitika pafupi.1530 ° C, pamwamba pa YSZ's ~1200 °C. Izi zikutanthawuza kuti zokutira za GdZr₂O₇ zimakhalabe bwino pa kutentha kotentha kwa zigawo zamakono zotentha za turbine.

Kukaniza kutentha kwa corrosion:Mayesero amasonyeza kuti ma zirconate osowa kwambiri padziko lapansi monga GdZr₂O₇ amachitira ndi zinyalala za injini zosungunuka (zomwe zimatchedwa CMAS: calcium-magnesium-alumino-silicate) kuti apange zisindikizo zokhazikika za crystalline, kuteteza kulowa mkati mozama. Izi ndizovuta kwambiri pamainjini a jet omwe amawuluka phulusa lamapiri kapena mchenga.

Zopopera zosanjikiza:Mainjiniya nthawi zambiri amaphatikiza GdZr₂O₇ ndi YSZ m'magulu angapo. Mwachitsanzo, choyikapo pansi cha YSZ chocheperako chimatha kulepheretsa kukula kwamafuta, pomwe GdZr₂O₇ chosanjikiza chapamwamba chimapereka chitetezo chapamwamba komanso kukhazikika. Ma TBC "awiri-wosanjikiza" atha kugwiritsa ntchito zida zabwino kwambiri zonse ziwiri.

Mapulogalamu:Chifukwa cha izi, GdZr₂O₇ ndiyabwino pamainjini am'badwo wotsatira komanso zida zamlengalenga. Opanga injini za jet ndi opanga ma rocket ali ndi chidwi ndi izi, chifukwa kulolerana kwapamwamba kwa kutentha kumatanthauza kulimbikira komanso kuchita bwino. M'magalasi amagetsi opangira magetsi (kuphatikiza omwe amaphatikizidwa ndi magwero a mphamvu zongowonjezwdwa), kugwiritsa ntchito zokutira za GdZr₂O₇ kumatha kufinya mphamvu zambiri kuchokera kumafuta omwewo. Mwachitsanzo, NASA ikunena kuti kuti ifike "kutentha kwambiri kofunikira kuti injini ya turbine ya gasi ikhale yogwira ntchito bwino," YSZ ndiyosakwanira, ndipo zida ngati gadolinium zirconate zikuphunziridwa m'malo mwake.

Ngakhale kupitirira ma turbines, makina aliwonse omwe amafunikira chitetezo cha kutentha pa kutentha kwambiri akhoza kupindula. Izi zikuphatikiza magalimoto owuluka a hypersonic, injini zamagalimoto zogwira ntchito kwambiri, komanso zoyeserera zolandirira magetsi adzuwa pomwe kuwala kwadzuwa kumakhala kotentha kwambiri. Munjira iliyonse, cholinga chake ndi chofanana:sungani mbali zotentha kuti muwonjezere magwiridwe antchito. Kutchinjiriza bwino kumatanthauza kuzizira kocheperako, ma radiator ang'onoang'ono, mapangidwe opepuka, komanso, kuyatsa mafuta ochepa kapena kugwiritsa ntchito mphamvu zochepa.

Z
Ntchito Zamlengalenga ndi Zolondola Kwambiri
Kuthandizira Sustainable Energy Technologies

Sustainability ndi Mphamvu Mwachangu

The chilengedwe mokwezagadolinium zirconateamachokera ku udindo wake mukuwongolera magwiridwe antchito komanso kuchepetsa zinyalala. Polola kuti ma injini ndi ma turbine azithamanga kwambiri komanso mokhazikika, zokutira za GdZr₂O₇ zimathandizira mwachindunji kuwotcha mafuta ochepa kuti atulutsenso chimodzimodzi. Yunivesite ya Virginia ikuwonetseratu kuti kusintha kwa TBC kumabweretsa "kuwotcha mafuta ochepa kuti apange mphamvu zofanana, zomwe zimapangitsa ... kuchepetsa mpweya wowonjezera kutentha". M'mawu osavuta, gawo lililonse lakuchita bwino lomwe mwapeza limatha kumasulira kukhala matani a CO₂ osungidwa pa moyo wamakina.

Ganizirani za ndege ya pandege: ngati ma turbines ake akugwira ntchito bwino kwambiri 3-5%, kupulumutsa mafuta (komanso kuchepa kwa mpweya) pamaulendo masauzande ambiri kumakhala kwakukulu. Momwemonso, mafakitale opangira magetsi - ngakhale omwe amawotcha gasi - amapindula chifukwa amatha kupanga magetsi ochulukirapo kuchokera pa kiyubiki mita iliyonse yamafuta. Ma gridi amagetsi akasakaniza zongowonjezeranso ndi zosunga zobwezeretsera za turbine, kukhala ndi ma turbines ochita bwino kwambiri kumapangitsa kuti pakhale kufunikira kokwanira ndi mafuta ochepa owonjezera.

Kumbali ya ogula, chilichonse chomwe chimatalikitsa moyo wa injini kapena kuchepetsa kukonza chimakhalanso ndi chilengedwe. Ma TBC ochita bwino kwambiri amatha kufutukula moyo wa magawo otentha, kutanthauza zosintha pang'ono komanso zinyalala zochepa zamakampani. Ndipo potengera kukhazikika, GdZr₂O₇ palokha ndi yokhazikika pamankhwala (sizingawononge mosavuta kapena kutulutsa nthunzi wapoizoni), ndipo njira zopangira zamakono zimalola kubwezereranso kwa ufa wa ceramic womwe sunagwiritsidwe ntchito. (Zowonadi, gadolinium ndi dziko losowa kwambiri, kotero kufunafuna ndi kukonzanso moyenera ndikofunikira. Koma izi ndi zoona kwa zida zonse zaukadaulo wapamwamba, ndipo mafakitale ambiri ali ndi maulamuliro azinthu zosowa padziko lapansi.)

Sustainability ndi Mphamvu Mwachangu
Kusasunthika ndi Kuchita Bwino Kwa Mphamvu1

Mapulogalamu mu Green Technologies

Ma Jet ndi Ndege Zam'badwo Wotsatira:Ma injini a jet amakono komanso amtsogolo amafuna kutentha kwanthawi zonse kuti apititse patsogolo kuchulukana kwa thrust-to-weight ratios ndi kuchepetsa mafuta. Kukhazikika kwapamwamba kwa GdZr₂O₇ komanso kutsika κ kumathandizira mwachindunji cholinga ichi. Mwachitsanzo, ma jeti apamwamba ankhondo ndi ndege zotsogola zotsogola zitha kuwona phindu kuchokera ku GdZr₂O₇ TBCs.

Ma turbine a Gasi a Industrial and Power:Zogwiritsira ntchito zimagwiritsa ntchito ma turbines akuluakulu a gasi kuti apange mphamvu zapamwamba komanso zomera zophatikizana. Zopaka za GdZr₂O₇ zimalola kuti ma turbines awa azitulutsa mphamvu zambiri pamafuta aliwonse, kutanthauza kuti ma megawati ambiri okhala ndi mafuta omwewo kapena ma megawati omwewo okhala ndi mafuta ochepa. Kukweza kumeneku kumathandiza kuchepetsa CO₂ pa MWh yamagetsi.

Zamlengalenga (Magalimoto Oyendetsa Mlengalenga ndi Kulowanso):Zoyenda zam'mlengalenga ndi maroketi zimakumana ndi chimfine ndikulowanso ndikuyambitsa kutentha. Ngakhale kuti GdZr₂O₇ siigwiritsidwa ntchito pamalo onsewa, imaphunziridwa kuti igwiritsidwe ntchito pa zokutira zamagalimoto a hypersonic ndi mphuno za injini pazigawo zotentha kwambiri. Kusintha kulikonse kungachepetse zosowa zoziziritsa kapena kupsinjika kwa zinthu.

Green Energy Systems:M'mafakitale opangira magetsi adzuwa, magalasi amayika kuwala kwa dzuwa pa zolandila zomwe zimafika 1000+ °C. Kupaka zolandila izi ndi zoumba zotsika κ monga GdZr₂O₇ zitha kupititsa patsogolo kutchinjiriza, kupangitsa kutembenuka kwa solar kupita kumagetsi kukhala kothandiza pang'ono. Ndiponso, majenereta oyesera a thermoelectric (omwe amasintha kutentha mwachindunji ku magetsi) amapindula ngati mbali yawo yotentha imakhala yotentha kwambiri.

Muzochitika zonsezi, achilengedwezimachokera ku kugwiritsa ntchito mphamvu zochepa (mafuta kapena magetsi) pa ntchito yomweyo. Kuchita bwino kwambiri nthawi zonse kumatanthauza kuchepa kwa kutentha kwa zinyalala ndipo motero kumachepetsa mpweya wotulutsa zomwe zimaperekedwa. Monga momwe wasayansi wina wazinthu adanenera, zida zabwinoko za TBC monga gadolinium zirconate ndizofunikira pa "tsogolo lokhazikika lamphamvu" popangitsa kuti ma turbines ndi injini ziziyenda mozizira, kukhalitsa, komanso kugwira ntchito bwino.

Green Technologies
Green Technologies 1

Mfundo Zaumisiri

Kuphatikiza kwa zinthu za Gadolinium zirconate ndizopadera. Kufotokozera mwachidule mfundo zazikuluzikulu:

Pansi κ, malo osungunuka kwambiri:Malo ake osungunuka ndi ~ 2570 ° C, koma kutentha kwake kothandiza kumachepetsedwa ndi kukhazikika kwa gawo (~ 1500 ° C). Ngakhale pansi pa kusungunuka, imakhalabe insulator yapamwamba kwambiri.

Kapangidwe ka Crystal:Ili ndi apyrochlorelattice (space group Fd3m) yomwe imakhalafluorite yopanda pakepa kutentha kwakukulu. Kusintha koyimitsidwa-ku-kusokonezeka kumeneku sikuchepetsa magwiridwe antchito mpaka pamwamba pa ~ 1200-1500 °C.

Kuwonjezeka kwa kutentha:GdZr₂O₇ ili ndi mphamvu yowonjezera kutentha kuposa YSZ. Izi zitha kukhala zopindulitsa pofananiza bwino magawo achitsulo ndikuchepetsa chiopsezo cha crack pakuwotcha.

Makaniko katundu:Monga choumba chophwanyika, sicholimba kwenikweni - kotero zokutira nthawi zambiri zimachigwiritsa ntchito mophatikizana (mwachitsanzo GdZr₂O₇ wosanjikiza wapamwamba pamwamba pa tsinde lolimba).

Kupanga:GdZr₂O₇ TBCs zitha kugwiritsidwa ntchito ndi njira zokhazikika (kupopera kwa plasma mumlengalenga, kupopera kwa plasma kuyimitsidwa, EB-PVD). Otsatsa ngati Epomaterial amapereka ufa wa GdZr₂O₇ makamaka wopangidwira kutsitsi kwa plasma.

Zambiri zaukadaulozi zimayenderana ndi kupezeka: pomwe gadolinium ndi zirconium ndizinthu "zachilendo padziko lapansi", oxide yomwe imachokera imakhala yopanda mankhwala komanso yotetezeka kuti igwiritsidwe ntchito m'mafakitale. (Chisamaliro chimatengedwa nthawi zonse kuti tipewe kutulutsa ufa wabwino, koma Gd₂Zr₂O₇ siwowopsa kuposa zoumba zina za oxide.)

Mapeto

Zirconate gadolinium(Gd₂Zr₂O₇) ndi zida zadothi zotsogola zomwe zimaphatikizakukhazikika kwa kutentha kwambirindimwapadera otsika matenthedwe madutsidwe. Makhalidwewa amapangitsa kuti ikhale yabwino kwa zokutira zapamwamba zotchingira matenthedwe muzamlengalenga, kupanga magetsi, ndi ntchito zina zotentha kwambiri. Pogwiritsa ntchito kutentha kwapamwamba kwambiri komanso kuyendetsa bwino kwa injini, gadolinium zirconate imathandizira mwachindunji kupulumutsa mphamvu ndi kuchepetsa utsi - zolinga pamtima paukadaulo wokhazikika. Poyendetsa mainjini ndi ma turbines obiriwira, zida ngati GdZr₂O₇ zimagwira ntchito yofunika kwambiri: zimatilola kukankhira malire a magwiridwe antchito pomwe tikuchepetsa malo athu achilengedwe.

Kwa mainjiniya ndi asayansi azinthu, gadolinium zirconate ndiyofunika kuyang'ana. Kutentha kwake (mozungulira 1–2 W/m·K pa ~ 1000 °C) kuli m'gulu la zotsika kwambiri pa ceramic iliyonse, komabe zimatha kupirira kutentha kwambiri kwa ma turbine a m'badwo wotsatira. Othandizira (kuphatikiza Epomaterial'szirconate gadolinium (GZO) 99.9%product) akupereka kale izi kuti zokutira zopopera zotentha, zomwe zikuwonetsa kukula kwa mafakitale. Pamene kufunikira kwa kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe kankebundumwebumwemwemwemwemwedwedwe ngu ngu ngu ngu ngu wuwira womusi |

Kochokera:Kafukufuku wowunikiridwa ndi anzawo komanso zofalitsa zamakampani pa rare-earth pyrochlores ndi TBCs. (Epomaterial's product listing for Gd₂Zr₂O₇ ikupereka zakuthupi.) Izi zimatsimikizira kutsika kwa matenthedwe amafuta ndikuwunikira zabwino zokhazikika za zida zapamwamba za TBC.


Nthawi yotumiza: Jun-04-2025